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Agitators
Tengyu Brand
Key Features of Tengyu High-Efficiency Agitators for Fine Chemical Processing
Product Overview For Tengyu Agitators：
Fine chemical mixers not only meet the needs of conventional chemical mixing, but also pay more attention to accuracy, safety, flexibility, cleanliness and adaptability to special materials. Its main features can be summarized as follows:
1. High process adaptability:
Diverse reaction types: It needs to adapt to various common reactions in fine chemicals, such as polymerization, esterification, nitration, sulfonation, hydrogenation, oxidation, reduction, condensation, crystallization, emulsification, dispersion, etc.
Complex material characteristics: It can handle materials with a wide range of viscosities (from low-viscosity solvents to ultra-high-viscosity polymer melts or pastes), slurries containing solid particles, foaming systems, heat-sensitive materials, highly corrosive media, flammable and explosive materials, etc.
High process control requirements: There are precise control requirements for temperature, pressure, pH value, reaction rate, mixing uniformity, particle size distribution (crystallization, dispersion), conversion rate, etc.
2. Accurate and efficient mixing performance:
Strong mixing ability: Provide the most optimized flow field (axial flow, radial flow, tangential flow) for different stages (dissolution, reaction, heat transfer, dispersion, homogenization, crystallization) to ensure rapid molecular mixing or the required dispersion scale.
Excellent heat and mass transfer efficiency: The structural design (blade form, baffle setting) needs to maximize the heat exchange between the fluid in the kettle and the heat exchange surface (jacket/inner coil), as well as the material transfer between gas-liquid, liquid-liquid, and solid-liquid.
Controllable shear force: It can provide a precise and controllable shear force range, which can not only meet the processes requiring high shear such as emulsification, dispersion, and crushing, but also avoid damage to sensitive materials (such as biological products and polymer chains).
3. Excellent structural design and material selection:
High-precision manufacturing: The key components such as shafts, blades, and seals have high processing accuracy to ensure smooth operation and reduce vibration and deflection.
Diversified stirring forms: According to process requirements, a variety of impeller combinations (such as propulsion + turbine, anchor + scraper, spiral belt, etc.) or special designs (such as self-priming, gas dispersion) can be used.
Corrosion-resistant and wear-resistant materials: High-quality stainless steel (such as 316L), Hastelloy, titanium, nickel-based alloys, glass lining, lining (PTFE, PFA, ETFE, rubber, etc.) or special coatings are widely used to resist strong corrosion, strong oxidation or high wear environment.
Excellent sealing performance: High-performance mechanical seals (single-end face, double-end face, container type), magnetic seals or packing seals (special working conditions) are used to ensure zero leakage, meet the requirements of handling toxic, harmful, flammable and explosive or high-purity materials, and ensure safety and environmental protection.
In summary
The core features of fine chemical agitators are: providing precise, efficient, safe, reliable, clean and highly flexible mixing solutions under complex and harsh process conditions. They are key equipment to ensure the quality, yield, safety and production efficiency of fine chemical products.
Key Features of Tengyu High-Efficiency Agitators for Fine Chemical Processing
Product Overview For Tengyu Agitators：
Fine chemical mixers not only meet the needs of conventional chemical mixing, but also pay more attention to accuracy, safety, flexibility, cleanliness and adaptability to special materials. Its main features can be summarized as follows:
1. High process adaptability:
Diverse reaction types: It needs to adapt to various common reactions in fine chemicals, such as polymerization, esterification, nitration, sulfonation, hydrogenation, oxidation, reduction, condensation, crystallization, emulsification, dispersion, etc.
Complex material characteristics: It can handle materials with a wide range of viscosities (from low-viscosity solvents to ultra-high-viscosity polymer melts or pastes), slurries containing solid particles, foaming systems, heat-sensitive materials, highly corrosive media, flammable and explosive materials, etc.
High process control requirements: There are precise control requirements for temperature, pressure, pH value, reaction rate, mixing uniformity, particle size distribution (crystallization, dispersion), conversion rate, etc.
2. Accurate and efficient mixing performance:
Strong mixing ability: Provide the most optimized flow field (axial flow, radial flow, tangential flow) for different stages (dissolution, reaction, heat transfer, dispersion, homogenization, crystallization) to ensure rapid molecular mixing or the required dispersion scale.
Excellent heat and mass transfer efficiency: The structural design (blade form, baffle setting) needs to maximize the heat exchange between the fluid in the kettle and the heat exchange surface (jacket/inner coil), as well as the material transfer between gas-liquid, liquid-liquid, and solid-liquid.
Controllable shear force: It can provide a precise and controllable shear force range, which can not only meet the processes requiring high shear such as emulsification, dispersion, and crushing, but also avoid damage to sensitive materials (such as biological products and polymer chains).
3. Excellent structural design and material selection:
High-precision manufacturing: The key components such as shafts, blades, and seals have high processing accuracy to ensure smooth operation and reduce vibration and deflection.
Diversified stirring forms: According to process requirements, a variety of impeller combinations (such as propulsion + turbine, anchor + scraper, spiral belt, etc.) or special designs (such as self-priming, gas dispersion) can be used.
Corrosion-resistant and wear-resistant materials: High-quality stainless steel (such as 316L), Hastelloy, titanium, nickel-based alloys, glass lining, lining (PTFE, PFA, ETFE, rubber, etc.) or special coatings are widely used to resist strong corrosion, strong oxidation or high wear environment.
Excellent sealing performance: High-performance mechanical seals (single-end face, double-end face, container type), magnetic seals or packing seals (special working conditions) are used to ensure zero leakage, meet the requirements of handling toxic, harmful, flammable and explosive or high-purity materials, and ensure safety and environmental protection.
In summary
The core features of fine chemical agitators are: providing precise, efficient, safe, reliable, clean and highly flexible mixing solutions under complex and harsh process conditions. They are key equipment to ensure the quality, yield, safety and production efficiency of fine chemical products.
