Industrial Grade Stainless Steel Agitator for Suspension Mixing
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Industrial Grade Stainless Steel Agitator for Suspension Mixing

Product Name:Industrial Grade Stainless Steel Agitator for Suspension Mixing
 
Core Features:
Vertical stainless steel agitators, thanks to their corrosion resistance and sanitation, compact and stable structure, robust adaptability and adjustability, and wide industry applicability, have become essential equipment in modern industrial production. The optimal power, speed, impeller type, and sealing method should be determined based on the specific material characteristics (viscosity, corrosiveness, solids content), process requirements (mixing, reaction, dispersion, dissolution), and tank size.
 
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  • Agitators

  • Tengyu Brand

Key Features of TENGYU Industrial Grade Stainless Steel Agitator for Suspension Mixing


_______China top brand manufacturer for agitators for more than 40 years

Product Overview:

Vertical stainless steel agitators are widely used in industry, particularly in the food, pharmaceutical, chemical, and water treatment industries. Their key features can be summarized from four perspectives: material, structure, performance, and application.


Overview of Core Features:


The core features of vertical stainless steel agitators are corrosion resistance, hygienic and easy-to-clean properties, robust construction, adaptability, and flexible configuration.


Detailed Features by Point

  • Excellent Material - The Core Advantages of Stainless Steel


  •  Excellent Corrosion Resistance: Typically manufactured from 304 or 316L stainless steel. 316L, due to its molybdenum content, offers enhanced resistance to chloride corrosion, making it particularly suitable for chemical, marine environments, or applications involving chloride ions.

  • High Hygiene Standards: The smooth, non-porous surface of stainless steel resists adhesion and allows for easy, thorough cleaning and sterilization, meeting the stringent hygiene requirements of the food, beverage, and pharmaceutical industries (e.g., GMP and FDA standards).

  •  High Strength and Good Wear Resistance: Able to withstand certain impacts and abrasion, ensuring a long service life even when agitating media containing solid particles. · No contamination of the medium: The material is stable and will not chemically react with the processed material, thus avoiding the introduction of impurities and ensuring product purity.


Structural Design Features:


  • Vertical Structure: The drive motor is placed above the tank and connected to the agitator shaft via a coupling. This compact structure and small footprint ensure efficient space utilization.

  • Modular Design: Typically composed of a motor, reducer, frame, agitator shaft, and agitator blades, this allows for the selection of different reducer and motor models to meet different process requirements (such as speed and torque).


  • Reliable Sealing: Mechanical seals or packing seals are used to effectively prevent leakage under both negative and positive pressure conditions, which is particularly critical when handling toxic, hazardous, or precious materials.


  •  Stable Shaft System: Depending on the tank height and agitation speed, single or multi-layer blades can be designed. Bottom or intermediate bearings are provided to enhance the stability of the agitator shaft and prevent shaking.


Performance and Functional Features


  •  Efficient Mixing: Through the combination of a motor, reducer, and carefully designed impellers (such as paddle, turbine, propeller, and anchor types), uniform mixing, mass transfer, and heat transfer are achieved.

  • Strong Adaptability:

  • Wide Viscosity Range: By replacing different impeller types, the machine can handle materials ranging from low-viscosity water-like fluids to high-viscosity pastes and slurries.

  • Versatile: It can perform simple mixing as well as specific processes such as intensifying reactions, promoting dissolution, preventing precipitation, and accelerating heat transfer.

  • Adjustable Speed: It can be equipped with a frequency converter for stepless speed regulation, allowing for flexible adjustment of the speed according to different process stages (e.g., slow speed at startup to prevent splashing, high speed during operation to enhance mixing).

  • Smooth Operation and Low Noise: The precision reducer and stable structural design ensure smooth operation, low vibration, and low noise.


 Application and Economical Features:

  • Extremely Wide Application Areas: It covers nearly all industrial fields requiring mixing, making it a standard process equipment. Food Industry: Mixing tanks, fermentation tanks, saccharification tanks, and emulsification tanks.


  •  Pharmaceutical Industry: Reactors, mixing tanks, and crystallization tanks.


  • Chemical Industry: Synthesis reactions, dissolution, neutralization, and extraction.


  • Environmental Water Treatment: Flocculation and mixing, chemical dissolution, and wastewater treatment tanks.


Easy Automation Integration: Easily connects to automation control systems such as PLCs and DCSs, enabling remote start/stop, speed control, and timed operation, enhancing modern production.


Easy Maintenance: Structural designs typically incorporate ease of maintenance, making it easy to disassemble, inspect, and replace consumable parts such as seals and impellers.


Long Life and Low Overall Cost: While the initial investment may be higher, its durability and low failure rate result in a low overall cost over the entire equipment lifecycle.


Good Strong Packaging


Tengyu brand  packaging is strong and durable, suitable for seaworthy transportation.


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The waterproof outer box marking for defense can well prompt the protection of the outer box; the center marking is convenient for the transfer of goods


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